Boeing Will Suspend 737 Max Production: Thousands of Jobs at Risk

The Boeing 737 Max was grounded by Trump on March 13 following fatal crashes in Indonesia and Ethiopia that claimed a combined 346 lives.

Boeing expected flights to resume in a couple months, then by October, then December.

Boeing is the largest U.S. manufacturing exporter and one of the nation’s top private employers. The MAX is Boeing’s best-selling plane.

On December 16, Boeing announced 737 Max Production Will Be Suspended in January.

“It would be hard to have any other single company stop the production of a single product and have it hit the economy as hard as this would,” said Luke Tilley, chief economist at investment-management firm Wilmington Trust. He estimated that stopping MAX production for one quarter would shave 0.3 of a percentage point from quarterly annualized GDP growth.

“It’s not catastrophic, but we don’t need anything more corrosive in manufacturing right now,” said Diane Swonk, chief economist at Grant Thornton LLP. “It erodes our ability to grow because it’s such a big-ticket item.”

Boeing had 4,545 MAX orders in backlog as of Nov. 30 and had been building the aircraft at a rate of 42 a month since April, according to the company. Most MAX suppliers had already cut output in line with that rate, which allowed some—such as engine maker CFM International, a joint venture between General Electric Co. and Safran SA —to catch up from production bottlenecks that hobbled deliveries last year.

GE has said it expects the grounding to drain as much as $1.4 billion from its cash flow this year as its factories produce fewer engines for the aircraft and can’t get paid for them in full.

Supplier Impact

Boeing said it would shift workers to other planes and that layoffs would not be necessary.

However, supplies complain that stopping machinery would be harder than lowering production, and that restarting assembly lines would be costly.

Cancelled Flights

Carriers around the world have pared routes, paused expansion and canceled thousands of flights they had planned to operate with the grounded aircraft.

Southwest Airlines Co. and United Airlines Holdings Inc. aren’t planning to fly the MAX commercially until March. American Airlines Group Inc. has removed the MAX from its schedule until early April.

Southwest last week said it reached an agreement with Boeing to address $830 million in lost operating income resulting from the grounding this year. The airline didn’t disclose the terms of that deal but said it would distribute $125 million to employees.

Boeing 737 Max Order Backlog and Deliveries

Lead Times

The lead times on orders at Boeing and Airbus stretch out for for years. It’s not as if an airline can cancel a Max and pick up the phone and get an Airbus a month later.

Big Compensation Losses

Gary Kelly, Southwest’s chief executive, said in an interview last week that the airline and Boeing will have to reach a further agreement on compensation for losses from the grounding next year. “It will be a big number,” he said.

Judging from the order backlogs, this suspension seems to make little economic sense unless the 737 is going to be suspended indefinitely or permanently grounded.

Order Cancellations?

In November, the WSJ reported that Boeing announced 200 cancellations.

OK, but 200 cancellations out of a backlog of 4,500 planes with only 47 a month being produced doesn’t seem like much of a reason halt production.

The only thing I can come up with is there’s absolutely no place to park the finished planes.

A reader proposes a criminal investigation, but I do not think that’s it.

I thought of another angle this morning. Boeing wants to pressure Trump to pressure the FAA. Production will be back on as soon as the FAA says OK.

Mike “Mish” Shedlock

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Pater_Tenebrarum
Pater_Tenebrarum
6 years ago

The long delay in getting the plane ready for re-certification may be due to the fact that the process is necessarily a slow one, since it seems to involve an entire gaggle of bureaucracies, committees and sub-committees. However, it is also possible that fixing the problem is turning out to be far more difficult than anyone expected – and if that is the case, then there is a certain danger that it may not be fixable at all.
The company would presumably be kept afloat through its defense business in that case, but the stock would definitely be in for what is euphemistically referred to as a “re-rating”. As it were, it actually looks like a giant distribution top has formed on the weekly chart.

Rvrider
Rvrider
6 years ago

I inquired with a friend, who flies for a major airline, as to what he thinks about the 737 Max:
“ I flew the airplane many times and found it to react as expected in all of the flight regimes we encountered. I do think that the MCAS system was there to compensate for CG shift due to the aircraft having to accommodate larger engines than previous 737’s. I also feel that Boeing committed a major foul by not notifying airlines and pilots about the software change because they saw it as “action behind the scenes” and that “pilots did not need to know about it” – simply ludicrous. Also downright criminal that the AOA system had no redundancy for signal input when there is redundancy after redundancy in most every critical system on the airplane.”

Webej
Webej
6 years ago

Whether the production stop has anything to do with a possible criminal investigation I do not know. But there should be an investigation, because this is a case of simple fraud. The plane was certified even though material changes were made to the blue prints without resubmitting the required paper work. Changing the max authority for MCAS to 4× the original design and concept should have led to resubmissions and new re-evaluations. Whether the FAA also committed fraud is hard to judge, but certainly the certification process was fradulent and should be prosecuted. Everybody keeps making “mistakes”, but they always seem to be going in a certain direction

Anda
Anda
6 years ago

“Every month at 42/month production equates to $1.5 billion of inventory, carrying costs per month or $4.4 billion per quarter, assuming essentially no advances. The dividend consumes $4.7 billion of cash per year. “I think you have to halt production to keep the dividend,” Kahyaoglu said.”

Aviationweek.

OTOH if deliveries resume the company will be further behind schedule hence higher compensation to customers.

Mish
Mish
6 years ago
Reply to  Anda

“Every month at 42/month production equates to $1.5 billion of inventory, carrying costs per month or $4.4 billion per quarter, assuming essentially no advances.”

Yes but it also assumes further delays in certification when they simultaneously claim certification is on track.

Still does not add up

Anda
Anda
6 years ago
Reply to  Mish

Leeham is usually on track

Personally I foresaw into next year a long while back, however now I don’t know if one month or just abandoning the project. I doubt the latter unless the aircraft becomes unmarketable or there are added difficulties we don’t know of, which is possible. This could also get political with European air regulators insisting on own certification instead of signing off FAA, for example. Who knows what is going on really now.

Sologretto
Sologretto
6 years ago

If those orders are firm, this sounds like a political gamble to me. By threatening all these jobs they’re pressuring congress into directing the FAA to re-certify the plane. Considering the companies recent decisions, Boeing Leadership likely believes that their proposed solutions are acceptable and the FAA’s resistance to them are political in nature…

Sleemo
Sleemo
6 years ago

Boeing effed up so bad with the 737MAX. This is the rotten fruit of the poison tree. They deserve everything they get for making this catastrophic of a mistake. As a frequent flyer, I will never set foot on that aircraft — and there are thousands of others who feel the same way.

Andy X
Andy X
6 years ago
Reply to  Sleemo

I’m one of the thousands.

mark0f0
mark0f0
6 years ago
Reply to  Sleemo

Yeah I fear booking tickets to avoid the 737Max, but having it show up on the last flight of the night when my previous flights were messed up due to mechanical or weather-related delays.

SleemoG
SleemoG
6 years ago
Reply to  mark0f0

I would still refuse to fly it.

Whisper2018
Whisper2018
6 years ago

Boeing CEO Dennis Muilenburg must be investigated for his role in this mess. I wonder why no one is pressuring him to step down. is he that powerful ?

Mish
Mish
6 years ago

A reader proposes a criminal investigation, but I do not think that’s it. The plane is good or it isn’t. Criminal investigation is about management.

I thought of another angle this morning. Boeing wants to pressure Trump to pressure the FAA. Production will be back on as soon as the FAA says OK.

Casual_Observer
Casual_Observer
6 years ago
Reply to  Mish

Okay. Take your pick:

his is our fifth Boeing 737 MAX-related hearing of the year, and there are extraordinary efforts underway to ensure we extract every lesson we can from the accidents. Those efforts include the investigations of the Special Committee of the Safety Oversight and Certification Advisory Committee, the Joint Authorities Technical Review, the Technical Advisory Board, the Flight Standardization Board, the Boeing board of directors committee on airplane policies and processes, the National Transportation Safety Board, this committee’s majority’s investigation, the Department of Transportation Inspector General, the Department of Justice criminal investigation, the Securities and Exchange Commission investigation, and the Indonesian and Ethiopian authorities’ investigations.

SMF
SMF
6 years ago

I suspect a good chunk of the issues now are purely political in nature. You mean Airbus/Europe could benefit from this?

In the history of aviation, no airplane has ever been grounded for so long.

And in between this story, the issues with Airbus airplanes get buried.

Casual_Observer
Casual_Observer
6 years ago
Reply to  SMF

Care to name a time when two new Airbus planes went down and took ~600 people with them because of poorly designed planes, software, instructions and training ?

SMF
SMF
6 years ago
Reply to  SMF

600 people? Exaggerate much?

Regardless, read about Air Frnnce 447.

Or the airshow crash of an A320, where there is an excellent case for a coverup. https://en.wikipedia.org/wiki/Air_France_Flight_296#Alternative_explanation

Or Air Inter 148, Qantas 32.

Or how about the recent problems with the A350?
https://airlinerwatch.com/a-software-bug-in-a350-900s-requires-system-reboot-every-149-hours/

HAL9000
HAL9000
6 years ago

Boeing’s recent products and their associated sales pitches:

“You need a tanker? No problem! This puppy over here, well we started building it in 1978, state of the art! Oh, the floor fell out? Well not a really big deal. By the way, we’re missing some tools, so if you find them, let us know!”

“You need a new short-to-medium haul jet? Well look at this 737, Max savings there! Haha, you know, we first started this line of aircraft in 1964, and we just keep giving it plastic surgery like Joan Rivers. Really tried and true! And it’s self-grounding when things go wrong. wink wink nudge nudge”

“So you want a new, big jet? Well we have this old 747 over here, queen of the skies. Let’s make a version of it, we’ll call it the 800. You know we first started this line in 1969? How cool is that? What do you mean you’re not really interested?”

“So you want a long-range twin? Well yeah, that A350’s sweet, but watch what happens when we take this ol’ 777 of ours and make some changes to i—what do you mean the fuselage blew apart during the stress test on the wing? The engines aren’t working, you say? Oh, sorry, trust us, it’s a super cool plane, be ready this ye—uh, next year, definitely.”

mark0f0
mark0f0
6 years ago
Reply to  HAL9000

You missed talking about the 787 disaster, where the airplane was “launched” with fasteners purchased from hardware stores. Was severely overweight. And was just generally a colossus of mess-ups in practically every aspect.

Tony Bennett
Tony Bennett
6 years ago

“The only thing I can come up with is there’s absolutely no place to park the finished planes”.

Yes, something sounds fishy here. Wonder how firm those orders are? Saw where a Russian airline suing Boeing for damages and get out of order. Maybe other airlines following?

frozeninthenorth
frozeninthenorth
6 years ago

Everyone should remember two things: The Boeing management is now based in Chicago, none are “aircraft guys” and their real drive over the past 3 years was to raise the share price with massive (US$ 20 billion) share buyback. Second, and more importantly, everyone knows how complicated cars are today…well aircraft are 100x worse! Fixing the problem was never going to be an easy fix, and with all such events once you open the kimono, other stuff surface that were best forgotten.

This is going to hurt Boeing — what is really surprising, and its speaks at how dysfunctional the capital markets are, the share price of the company has hardly suffered

Rvrider
Rvrider
6 years ago

If financial and stock markets were real, shorting BA would be a no brainer. The executives put profit ahead of lives in a business where reputation and integrity are vital long term success. Fake markets allow their chicanery to be papered over, the stock price to be supported until the connected are able to exit. However, don’t dare short the obvious unless you know what the government is going to do.

silvermitt
silvermitt
6 years ago

Ah, another example of the guys in charge not knowing what they’re in charge of and how it works.

I haven’t flown in an airplane in several years. Thanks for solidifying my desire to never get in another one again.

TimeToTest
TimeToTest
6 years ago

“The only thing I can come up with is there’s absolutely no place to park the finished planes.”
Not sure if this is sarcasm or not.

The FAA will allow Boeing to transport planes through air. They can grant special permits for this.

I don’t think the Max is fixable without major changes. If the cost of reworking is high higher than the cost of shutting down the call is made. Just like Boeing poor choice on the Max this is about the dollars.

ottertail
ottertail
6 years ago

I suspect this is the end of Boeing. They’ve lost the confidence of the flying public. Good luck getting it back. It might also be the seminal watershed mark that signifies the end of the latest era of lawless excess. Time will tell on that score.

Blurtman
Blurtman
6 years ago

Comments in the local newspapers by current and former Boeing workers blame the infestation of GE and McDonald Douglas execs and the toxic culture they bought into the company.

ottertail
ottertail
6 years ago
Reply to  Blurtman

What’s the local paper? Is it a credible source? Sorry, one needs to ask these questions these days.

Blurtman
Blurtman
6 years ago
Reply to  ottertail

Casual_Observer
Casual_Observer
6 years ago
Reply to  ottertail

You hang out on the internet too much.

Casual_Observer
Casual_Observer
6 years ago

Your behind Mish. There is a criminal investigation into the max 737 and Boeing by the DoJ. There is your reason to halt production.

Webej
Webej
6 years ago

I don’t get the reference to Mish’s behind.

Six000mileyear
Six000mileyear
6 years ago

Production halt and loss of business settlements on a flagship product should have resulted in much more share price decline.

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