US Industries Are Buckling Under Pressure of Surging Electricity Costs

EIA data by user classification, chart by Mish

Rising energy bills have forced companies to scale back industrial operations, threatening a greater drag on the economy.

As of May, electrical energy costs are up 24.4 percent from a year ago. Producer Price Index (PPI) data suggests things are getting worse.

Please consider US Industrial Complex Is Starting to Buckle From High Power Costs

Europe’s fertilizer plants, steel mills, and chemical manufacturers were the first to succumb. Massive paper mills, soybean processors, and electronics factories in Asia went dark. Now soaring natural gas and electricity prices are starting to hit the US industrial complex.

On June 22, 600 workers at the second-largest aluminum mill in America, accounting for 20% of US supply, learned they were losing their jobs because the plant can’t afford an electricity tab that’s tripled in a matter of months. Century Aluminum Co. says it’ll idle the Hawesville, Kentucky, mill for as long as a year, taking out the biggest of its three US sites. A shutdown like this can take a month as workers carefully swirl the molten metal into storage so it doesn’t solidify in pipes and vessels and turn the entire facility into a useless brick. Restarting takes another six to nine months. For this reason, owners don’t halt operations unless they’ve exhausted all other options.

At least two steel mills have begun suspending some operations to cut energy costs, according to one industry executive, who asked not to be identified because the information isn’t public. In May, a group of factories across the US Midwest warned federal energy regulators that some were on the verge of closing for the summer or longer because of what they described as “unjust and unreasonable” electricity costs. They asked to be wholly absolved of some power fees—a request that, if granted, would be unprecedented.

Michael Harris, whose firm Unified Energy Services LLC buys fuel for industrial clients, says costs have risen so high that some are having to put millions of dollars of credit on the line to secure power and gas contracts. “That can be devastating for a corporation,’’ he says. “I don’t see any scenario, absent explosions at US LNG facilities’’ that trap supplies at home, in which gas prices are headed lower in the long term.

EIA Average Electricity Cost Cents

EIA cost data chart by Mish

EIA Cost Data January 2021 vs May 2022

  • Residential: 12.69 to 14.92
  • Commercial: 10.31 to 12.14
  • Industrial: 6.39 to 8.35
  • Transportation: 9.61 to 10.79
  • All: 10.36 to 12.09

Those prices are through May 2022. Much electrical energy comes from natural gas. 

US Natural Gas Futures 

US Natural Gas Futures courtesy of Trading Economics

US gas prices fluctuated wildly in June and July. I suspect the average price is 7.33 or so for both months. Things are decidedly worse in Europe.

EU Natural Gas Price

US Natural Gas Futures courtesy of Trading Economics

From 25 or even 50 to 200 is one hell of a leap. It’s somewhere between 300% and 700% depending on your starting point vs 100% or so for the US. 

Let’s now check the latest PPI data for a look at where things are and more importantly headed.  

PPI Electrical Power Index 2020-Present 

PPI data from the BLS, chart by Mish

From pre-pandemic to January of 2021, the PPI electrical power index was flat. It has since surged on a relatively steady pace.

From May to July the index went from 231 to 238. That tacks on another three percentage points since the EIA report. 

PPI Electrical Power Index 1991-Present 

PPI data from the BLS, chart by Mish

Long Term Trend

The long-term trend does not exactly look pretty. 

And as Bloomberg noted, Century Aluminum Co. says it’ll idle the Hawesville, Kentucky, mill for as long as a year, taking out the biggest of its three US sites.

Reflections on Beer 

Regarding the price of aluminum, please note America’s Beer CEOs Have Had It With the Trump-Era Aluminum Tariffs

The beer industry uses more than 41 billion aluminum cans annually, according to a Beer Institute letter to the White House dated July 1.

“These tariffs reverberate throughout the supply chain, raising production costs for aluminum end-users and ultimately impacting consumer prices,” according to the letter signed by the CEOs of Anheuser-Busch, Molson Coors, Constellation Brands Inc.’s beer division, and Heineken USA. 

This letter to the president comes amid the worst inflation in more than 40 years and just months after aluminum touched a multi-decade high. Prices for the metal have since eased significantly.

Whatever victory beer makers and drinkers may have with aluminum prices may not last with US aluminum plants shutting down. 

Then again, the cure for everything is likely to be a huge recession. 

Zero Consumer Inflation

I am pleased to report there was no consumer inflation in July. 

For discussion, please consider CPI Month-Over-Month Was Unchanged, Year-Over-Year Up 8.5 Percent

The CPI report resulted in a nonsensical Twitter debate on the meaning of zero. For the record, assuming you believe the numbers, there was indeed zero inflation month-over-month.

The accurate rebuttal is: One month? So what? 

Moreover, zero is not as good as it looks. All of it was due to a 7.7 percent decline in the price of gasoline. And year-over-year inflation was a hot 8.5 percent.

Meanwhile, rent and food keep rising and the price of rent will be sticky. Gasoline is more dependent on recession and global supply chains. 

Food Prices Rise Most Since February 1979

For more on the price of food, please see Food at Home is Up 13.1 Percent From a Year Ago, Most Since February 1979

For more on rent, please note Tennant’s Unions Demand Biden Declare a National Emergency to Stop Rent Gouging

For more on producer prices please see Producer Prices Decline For the First Time Since the Pandemic Due to Energy

Although energy declined, electricity didn’t. 

Spotlight on Fed Silliness

The above reports and this one industrial costs puts a spotlight on the silliness of the Fed’s focus on consumer inflation as if that’s all that matters. 

The Fed has blown three consecutive bubbles trying to produce two percent consumer inflation while openly promoting raging bubbles in assets and missing the boat entirely on industrial matters.

This post originated on MishTalk.Com.

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74 Comments
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8dots
8dots
3 years ago
The inventory adjustment BS might have been about Chinese rural banks going bk and mortgages strike that might spread and infect industrial China. SSEC bottomed in Apr 27.
8dots
8dots
3 years ago
Dollar General weekly. After testing 2016 high in Xmas 2018 DG was rising on an uptrend channel. In 2020 DG built a Lazer aiming down. In Apr 2020, backbone #1. In Oct 2020, BB #2. // Dollar General might be in distribution since Oct 2020. // In Mar 2021
DG tested BB #1. During the Russian invasion DG tested BB #1 for the second time. During the inventory BS institutions dumped DG
for the third time. GNPN, PPI, GDPYesterday don’t matter, DG distribution and NDX bear market rally matter. If China cut our balls, DG might drop far below to a target painted by the Lazer.
Lisa_Hooker
Lisa_Hooker
3 years ago
Reply to  8dots
Yes, yes. DG bin bat #3 for gonow TINA 47 bear/bull GNPN PPI to BB or FGN. BS in FOMO checked 2023. Notwhack skipdoodle 23 skidoo.
silvermitt
silvermitt
3 years ago
I live 15 minutes from Hawesville. That’s bad news for a small town. Couple this with the expected 2028 shutdown of Rockport ‘s AEP (Indiana) and you’ve got a lot of lost higher than average income. S Indiana will further fall into lower standard of living. This is my perspective from boots on the ground, not an economist pov.
Lisa_Hooker
Lisa_Hooker
3 years ago
Reply to  silvermitt
We’ll fix all that with more Starbucks’, etc.
Webej
Webej
3 years ago
24%
?! What a bunch of whiners.
In Germany & France electricity is up from €45 to €472 /MWhr
Gas is up from €3.80 /MWhr to €223 yesterday when I looked at the TTF Futures.
Obviously you cannot produce cheap electricity from expensive gas.
We are looking at increases of 1200%; for gas 6000% !!
And the governments here are all thinking they can alleviate the scarcity by giving people cash to buy it (and fuel demand destruction, err, fuel even higher prices).
Webej
Webej
3 years ago
Reply to  Webej
€3.51 2020-05-28
€223 2022-08-11 15:32 Dec 22 future
Webej
Webej
3 years ago
Reply to  Webej
In France electricity futures are up to €600 today !
kansasdude
kansasdude
3 years ago
All those dreaded robots/automation sure like to run up the electric bill.
Carl_R
Carl_R
3 years ago
I think your 100% increase in Natural Gas in the US understates the real increase. For the last 5 years, at least, the price of gas has been in the 3 range. It was 3 on January 1, 2021, and rose from there to 6 by October, though it dropped some during the last few months of 2021 to end the year at 3.6, which was still up 20% for the year. Since January 1, 2022, its up 240%. In the year and a half since Biden became president, it’s up 286%.
radar
radar
3 years ago
Mish, you’ve been saying equities are going to get slaughtered, I think your target is 2400. Any idea on the time frame?
Mish
Mish
3 years ago
Reply to  radar
Nope
Target still in place
MPO45
MPO45
3 years ago
Reply to  radar
You asked Mish but I’ll tell you what I think and I’ve already put my money where my mouth is by buying slightly OTM puts on DR Horton for January 2024. I think things go really bad late Q3 or Q4 of 2023. A black swan event will trigger it sooner.
I wouldn’t dare buy puts on the S&P 500 (SPY) because history has shown that if things get bad enough the government will step in with stock market ‘circuit breakers’ and if really bad the fed will come up with TARP II or some other crazy scheme that will make the market rally. The best thing to do is when the crash comes is to load up on SPY once it hits your target (most conservative strategy). I will load up as SPY 3200 and likely sell naked puts all the way down to 2900. Of course, I am still buying dividend value stocks one small bite at a time.
Anon1970
Anon1970
3 years ago
Retail electricity rates are more than twice as high as those shown in the chart in the area served by Pacific Gas & Electric in Northern California. Fortunately, I can still afford to pay to keep the air conditioning on when the house heats up.
Six000mileyear
Six000mileyear
3 years ago
Beer companies are already get hit with availability of carbonation. Now add aluminum. The masses are less likely to put up with no beer that bad government leadership.
Maximus_Minimus
Maximus_Minimus
3 years ago
The next leg of inflation will come from food prices. Fertilizer, and fuel costs, and now draught across Europe will make it inevitable.
They will need a crack team of econ PhDs to figure out how to hide it in CPI.
RonJ
RonJ
3 years ago
“US Industries Are Buckling Under Pressure of Surging Electricity Costs”
Klaus Schwab must be smiling. It plays into his Great Reset.
Maximus_Minimus
Maximus_Minimus
3 years ago
Reply to  RonJ
The planned Great Reset can lead to an unplanned revolution.
Mike 2112
Mike 2112
3 years ago
You want to who ISNT shutting down factories b/c of energy issues?
China and Russia, that’s who. While we shoot ourselves in the foot with our War on the Weather China and Russia are doing what is necessary to supply their people and economies with the energy they need.
Maximus_Minimus
Maximus_Minimus
3 years ago
Reply to  Mike 2112
You are pointing to a interesting subject. While the world needs as much peace as it can to prevent it from ticking over, the climate change agenda, however toothless (as the high priest seem to exempt themselves), hobbled some countries which when treatened by imperial treachery, cannot give a toss about such agendas.
prumbly
prumbly
3 years ago
In the UK the Government is trying to force energy companies to take their huge profits from high prices and invest them in more renewable energy. It’s a kind of madness. The current energy crisis was caused by investing in renewables instead of fossil fuels. The UK is sitting on vast reserves of safe, cheap, reliable natural gas but they refuse to exploit them. Instead they install ever more windmills that produce small amounts of unpredictable, unreliable power at enormous cost.
MPO45
MPO45
3 years ago
Reply to  prumbly
From British (global) Empire to “emerging market” status. How sad.
How’s Brexit working out?
Mike 2112
Mike 2112
3 years ago
Reply to  MPO45
Brexit gives the UK the flexibility to produce more energy from fossil fuels if they choose to do so.
How’s Germany’s Green Mvmt working out?
MPO45
MPO45
3 years ago
Reply to  Mike 2112
You mean like Venezuela? That seems to be where the UK is headed, all that’s needed is a currency crisis. From the CNBC link above.
“A new prime minister will be announced Sept. 5 after Boris Johnson’s resignation, with Conservative candidates Liz Truss and Rishi Sunak vying for the keys to 10 Downing St. as the country faces a historic cost-of-living crisis and the sharpest fall in living standards on record.”
George_Phillies
George_Phillies
3 years ago
Reply to  Mike 2112
Green Party is doing very well in the polls.
Zardoz
Zardoz
3 years ago
Reply to  prumbly
And when the fossil fuels are gone, what then?
Mike 2112
Mike 2112
3 years ago
Reply to  Zardoz
And when the rare earth minerals are gone, what then?
RonJ
RonJ
3 years ago
Reply to  Mike 2112
Isn’t copper needed for electric vehicles? What happens when that is gone?
MPO45
MPO45
3 years ago
Reply to  Mike 2112
To answer both questions, when it’s all gone, “the meek shall inherit the earth.” Those laughing at people living in grass huts will be the ones laughing and wondering where all the great cities and empires went as they go about their daily earthen life.
prumbly
prumbly
3 years ago
Reply to  Zardoz
Dilithium crystals? Who cares? There’s enough natural gas for many decades to come. One day there will be other energy sources available to us.
hmk
hmk
3 years ago
Reply to  Zardoz
Peak oil and peak (fill in the blank) has been repeated ad nauseum. Free market capitalism/supply and demand will find the appropriate solution without the incompetent ham fisted intervention of government.
Lisa_Hooker
Lisa_Hooker
3 years ago
Reply to  hmk
Peak red-giant sun.
MPO45
MPO45
3 years ago
Excellent synopsis Mish. Now let’s take your analysis to the 4th dimension and add time. According to energy.gov, air conditioning accounts for 6% of electricity use today. If we assume that global temperatures continue to rise then we can expect more A/C usage over the upcoming decades. But let’s ignore climate change and focus instead on what else will happen over the next decade: boomer retirements.
Right now, I get up in the morning, turn off the A/C in my residence and head to the office and stay cool there. When I retire, I’ll be home ALL the time running A/C all the time. I will occasionally go out but wouldn’t bother turning the A/C off unless it’s a long vacation. Now multiply this scenario by 60 million boomers that will retire and hang around their house in 2030 and tell me how much more electricity will be needed.
This is just one of the many goodies boomers are going to give us over the next 8 years and beyond. There are many more data points but I’ll keep those for my investment portfolio.
RonJ
RonJ
3 years ago
Reply to  MPO45
“There has been no temperature warming for at least 17 years across the
United States, according to results from a rarely referenced dataset
that was designed to remove all urban heat distortions. The dataset,
compiled by the Natural Oceanic and Atmospheric Administration (NOAA) in
the U.S., shows oscillating temperature changes, but very little
evidence to indicate a warming trend. In fact, the above graph clearly
shows the United States to be cooler in May 2022 compared to May 2005.”
RonJ
RonJ
3 years ago
Reply to  RonJ
Per KTLA “News”
July 25 L.A. record high: 109 in 1895
August 8 L.A. record high: 100 in 1881
MPO45
MPO45
3 years ago
Reply to  RonJ
What a carefully curated comment with no link to sources. “dataset that was designed to remove all urban heat distortions.” Lol, why? Do people in urban areas not need Air Conditioning?
here is a LINK to NASA and it has an easy to read chart of global temperatures. Try to be intellectually honest with yourself for 5 minutes.
RonJ
RonJ
3 years ago
Reply to  MPO45
“The dataset,
compiled by the Natural Oceanic and Atmospheric Administration (NOAA”
MPO45
MPO45
3 years ago
Reply to  RonJ
No link = crackpot nonsense.
RonJ
RonJ
3 years ago
Reply to  MPO45
What is crackpot about it?
The temperature on the thermometer outside my home is often lower than the official temperature for the city, which i presume comes from the local airport. Other times both temperatures match.
Zardoz
Zardoz
3 years ago
Reply to  MPO45
You might as well ask a house pet to solve a differential equation… these kooks took the one way short bus to kookytown. There’s no coming back.
RonJ
RonJ
3 years ago
Reply to  Zardoz
I notice you didn’t disprove what i said.
“Safe and effective” It is a false official narrative.
KidHorn
KidHorn
3 years ago
Reply to  RonJ
He never disproves anything. 90% of the time his posts are lame attempts at humor. The other 10% he posts broad outdated accusations.
Lisa_Hooker
Lisa_Hooker
3 years ago
Reply to  MPO45
Note that the link is to a Federal grant proposal factory.
TexasTim65
TexasTim65
3 years ago
Reply to  MPO45
The fact you now stay home means someone else goes to your office and they can then turn down/off their AC. So the AC they ran at home just becomes the AC you now run at home. It should be a net zero minus differences in home sizes.
Also how many of those 60 million boomers have their kids living with them (and thus their AC on all day now) and how many will quickly be moved into assisted living/nursing homes as they rapidly age out. I expect those boomers to use less electricity, not more in retirement.
The big driver of electric demand will be the ongoing move towards electric vehicles and the continuous population increase.
MPO45
MPO45
3 years ago
Reply to  TexasTim65
If this site is around in 2030, we’ll look at mish’s charts then and see who is right about energy demand/usage moving forward. it won’t be net zero. I’ll invest accordingly based on my assumptions and projections and you do the same. We’ll see who’s richer in 2030 too.
Esclaro
Esclaro
3 years ago
Reply to  MPO45
You won’t be alive in 2030 lol.
TexasTim65
TexasTim65
3 years ago
Reply to  MPO45
LOL. We are both going to be investing in energy demand.
The only disagreement is where the driver of that demand is coming from. You believe boomers in retirement are going to use more electric power and home at thus radically drive up AC % component of electric demand (6%). I believe the demand is going to come from electric cars and population increase so that AC percentage is going to be the same or lower even though raw amount used will increase (population increase again).
Incidentally, even if AC use increased by 50% (a crazy high amount in a very mature AC home penetration) from 6% to 9% that would only increase overall demand in the USA by 1-2% which is a very tiny amount. On the other hand electric cars represent maybe 1% of all vehicles and if they rise to say 10% (not unreasonable in say 10 years) that will be a much bigger driver of electric demand.
Lisa_Hooker
Lisa_Hooker
3 years ago
Reply to  MPO45
I understand you need rental real estate. If you would offer low-ball cash to distressed widows and folks with giant medical bills trying to avoid bankruptcy I think you could become richer and faster. Just a thought that seems to suit you.
Siliconguy
Siliconguy
3 years ago
Reply to  MPO45
Substitute heat for A/C and you describe me as well. The heat pump is in cooling mode for 12 days so far this summer, and is in heating mode 8 months. But the heat pump does use less total power than the baseboards did. Natural gas is not available where I live.
KidHorn
KidHorn
3 years ago
Reply to  Siliconguy
Heat pumps are great as long as the temperature doesn’t drop below about 20F. Then they switch to electrical resistance heating which costs a fortune. Like heating your home with an electric oven.
Carl_R
Carl_R
3 years ago
Reply to  KidHorn
The baseboard heating he was using is also resistance heating, so the heat pump is an improvement all they way around. FWIW, the absolute craziest, least efficient heating I have ever seen, I saw in a home in Nashville, TN. It had resistance heating, not on the baseboards, but installed in the plaster of the ceiling, providing a totally invisible heat. The downsides?
1. Heat distribution – it was 20 degrees warmer near the ceiling than the floor
2. Because Heat rises, much of the heat produced went directly into the attic and out
3. Trying to rapidly change the temperature would crack the plaster. The temperature could not be increased by more than about 6 degrees per day.
4. In the event of failure, it was impossible to repair, since the heating elements were embedded in the plaster.
billybobjr
billybobjr
3 years ago
Reply to  MPO45
More people are working form home so no need for the office AC . Also few people turn off the AC when not home really not that effective . They may turn it up a bit or have it auto programed but few do plus many homes are multiple occupied so those wouldn’t get adjusted . So now we put all the cars on the electric grid that will suck huge amounts of electricity .Also the Boomers will be retiring so they will be driving way less so the boomers net energy may go down not up . Retail space has gone way down see Amazon .
Dubronik
Dubronik
3 years ago
Reply to  MPO45
OK. To take care of it we need more COVID variances…..That will alleviate the electric grid….
Steeple
Steeple
3 years ago
Mish, sometimes it is just about relative difficulty. US industry is in far better shape than Euro or Asian manufacturing when it comes to energy cost and/or availabiliy.
8dots
8dots
3 years ago
EU natgas x3 tops might send prices down for few months. The Rhine was drained, but LV was flooded again.
KidHorn
KidHorn
3 years ago
Our government has become the wizard of oz. Pay not attention to the facts. They’re misinformation. Everything is great.
PapaDave
PapaDave
3 years ago
Reply to  KidHorn
There is way too much misinformation and conspiracy crap out there and way too many people in this comment section who believe it.
Hopefully they won’t end up like Ricky Shiffer, who fell for it and ended up attempting to attack the FBI. Or the idiots getting sent to jail for the Jan 6 attack.
Zardoz
Zardoz
3 years ago
Reply to  PapaDave

They get their ‘truth’ from Russia. It’s moronic.

KidHorn
KidHorn
3 years ago
Reply to  Zardoz
Can you provide examples?
MPO45
MPO45
3 years ago
Reply to  KidHorn
It would be great if you could provide links to all this misinformation the government is giving. There are frequent accusations of misinformation or other nonsense with no links to any data. Whenever I post a comment, I try to link to my source. I do this so people can validate or invalidate the source, i can learn from the mistake/misinformation and move on to better data sources.
I posted a comment above referencing energy.gov. Is energy.gov misinformation? if so, how did you draw those conclusions? Where is the real truth if energy.gov is lying? You are free to express your opinion but I’m close to blocking your comments because they rarely have any links to useful information so it just becomes noise.
Have a nice day.
KidHorn
KidHorn
3 years ago
Reply to  MPO45
What about Hunters laptop supposedly being Russian disinformation? Or 4 years of Russia gate based on a knowingly false document? Took me 5 seconds to come up with this off the top of my head.
Zardoz
Zardoz
3 years ago
Reply to  KidHorn
KidHorn
KidHorn
3 years ago
Reply to  Zardoz
The first two links don’t work for me and the third isn’t an example of people getting their truth from Russia. It just states Russia has propaganda, which essentially proves my point.
billybobjr
billybobjr
3 years ago
Reply to  Zardoz
I get info from Biden ! Get the shot you can’t get covid and you can’t spread it .
RonJ
RonJ
3 years ago
Reply to  Zardoz
Don’t expect truth out of U.S. mainstream media, or the CDC, NIH or FDA.
“Safe and effective”
Zardoz
Zardoz
3 years ago
Reply to  RonJ

… but Russia never lies!You are a poor excuse for an American.

RonJ
RonJ
3 years ago
Reply to  Zardoz
But… i have never said Russia never lies.
Why are you not bothered that the U.S. mainstream media, CDC, NIH and FDA are lying?
“Safe and effective.” You know by now it is a false official narrative.
PapaDave
PapaDave
3 years ago
Lots of problems with electricity generation.
Electricity production is being impacted by less hydro-electric as rivers and reservoirs dry up (like Lake Powell and Mead).
France’s nuclear system is running at drastically reduced rates due to shrinking and warming rivers.
Germany’s barges can’t deliver coal on shrunken rivers.
China’s coal mines keep being flooded by unprecedented rainfall the last few years.
Not enough renewables being built to satisfy growing demand.
Etc
So as we continue to demand more electricity we are relying more on natgas to make up the difference.
Nothing I can do anything about it except recognize the problem and invest accordingly.
Two good natgas stocks: DiamondBack Energy and Tourmaline.
TOU paid a special dividend today. FANG on Aug 23.
MPO45
MPO45
3 years ago
Reply to  PapaDave
Thanks for your insights but if I may point out, you just hit the nail on the head in your comments as an investment opportunity with your references to rivers and lakes. It’s all WATER, WATER, WATER. Check out Pentair, https://finance.yahoo.com/quote/PNR
I own the stock and I’d start looking at companies that specialize in desalination, water transport and water distribution. Of course energy will do fine too.
😉
PapaDave
PapaDave
3 years ago
Reply to  MPO45
Thanks! Good tip.
jivefive98
jivefive98
3 years ago
So we wanted to get away from coal, and everyone thought “oh cool! we’ll just use natgas instead!” And why not? We can use all the excess cheap natgas being produced at the same time as the cheap frakked oil, the production of which are both coming to an end. Producing electricity is very often a question of boiling water (coal, natgas, nuclear). If we’re gonna replace everything with electricity, we’d better start falling in love with nuclear. What else is there? Although now they are saying the river and lake levels are sometimes too low to cool nuclear reactors (global warming). Doh!
KidHorn
KidHorn
3 years ago
Reply to  jivefive98
Technically, the water in France is too warm for fish. Not too warm to operate the power plants. And the water doesn’t cool the reactors. The water condenses the steam in the secondary loop.
Jojo
Jojo
3 years ago
It wasn’t zero inflation in July, it was zero inflation GROWTH from June (based on government measurements).

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